Nanometres thick. Ten billion devices protected.

Molecular-level protective coatings. OEM scale. Global production.

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devices protected

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years in production electronics

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granted patents

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hearing aids protected

Platform

The layer you never see. The reason it works.

Most coating vendors offer one technology. If it doesn’t fit, that’s your problem. P2i is built differently — the only engineering partner offering end-to-end protective coating capability at OEM scale, globally. We review your device, your manufacturing process, and your reliability requirements. Then we tell you which protection path is right. And we deliver it.

Two core technologies. Custom development. Factory-in-factory deployment, wherever you are.

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Plasma Coating

Dry. Room-temperature. Molecular-level barrier. Penetrates complex 3D geometries — connectors, microphones, densely packed PCBA — with masking requirements minimised. PFAS-free. 100% reworkable. The production standard for hearing aids globally.

Learn more about plasma coating ›

Liquid Barrier Coating

Integrates with existing spray or dip-line infrastructure. High-throughput barrier protection. No new capital equipment. Built for automotive and industrial environments where line speed and coating consistency are non-negotiable.

Learn more about liquid barrier coating ›

Not sure which protection path is right?

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Proven

Results from the field

Real production deployments. Confidential customers. Real results.

90%+

Fewer field failures

SPLASH-PROOF · CONSUMER ELECTRONICS

99.97%

First-pass yield — parylene replaced at scale

BARRIER · WIRELESS EARPHONES

Plasma coating process in production
Hearing aid protected by P2i coating

50%

Reduction in field failure returns

HEARING AID SECTOR

Zero

Scrap at volume — replacing a 3% plateau with parylene

BARRIER · SAME DEPLOYMENT

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Why

What makes P2i different

Four things that matter when you are selecting a protection partner for production — not a sample run.

Full-stack protection from one partner

No competitor offers plasma coating, liquid barrier, bespoke development, and global manufacturing logistics under one roof. P2i does.

100% reworkable

Enables repair, battery replacement, component swap. Supports right-to-repair. No potting. No permanence.

Masking significantly reduced

For plasma Barrier processes — masking requirements are minimised or eliminated, reducing line cost and floor space. Splash-Proof reduces but may not fully eliminate masking depending on device geometry.

PFAS-free options across the portfolio

Ahead of global regulatory direction. Migration roadmap available on request.

Tell us about your protection challenge.

Our engineers review your device specifications and reliability requirements — then recommend the right protection path. No obligation. No sales process.

Talk to an engineer